Hand sanitizer and laundry detergent filling line

Filling process:

Technical specifications:

Suitable for filling a wide range of bottled pastes and liquids, including food‑grade, pharmaceutical, cosmetic, and petrochemical products. Ideal for users who require frequent material changes and rigorous cleaning protocols. The complete production line can perform filling, cap screwing, aluminum foil sealing, labeling, and other operations. Equipment can be customized to meet specific customer requirements.

Scope of application for the filling line:
The shower gel is suitable for automated filling and screw-capping operations in the daily‑use products sector, including shampoo, laundry detergent, hand soap, and dishwashing liquid.

Features:
1. This machine is the latest-generation rotary-piston-type integrated unit for volumetric filling and capping.
2. The capping unit of this machine integrates bottle feeding, cap sorting, cap placement, capping, and bottle discharge into a single system.
3. Accurately and rapidly dispense caps. Bottles and caps operate in synchronized motion.
4. The filling section of the rotary piston-type filling and sealing integrated machine employs advanced mechatronic technology, with the piston cylinder’s material intake and discharge fully controlled by a PLC.

Yipin is a leading manufacturer of fully automated filling production lines, specializing in beverage lines, oil‑processing lines, paste and sauce lines, alcoholic‑beverage lines, health‑drink lines, food‑packaging lines, and product traceability systems. Our solutions enable full automation of filling lines, significantly boosting production efficiency.

Basic Introduction:
The shampoo filling machine belongs to the specialized filling equipment series and is suitable for a wide range of products, including shampoos, seasonings, oils, agrochemicals, and other liquid formulations.
This product employs PLC and a touch screen for automated material control, offering advantages such as precise metering, an advanced design, smooth operation, low noise, a wide adjustment range, and fast filling speeds. All exposed components and parts that come into contact with the liquid are crafted from high-quality stainless steel and finished with a polished surface, ensuring an elegant appearance while maintaining environmental hygiene.
This machine is equipped with a CPU from internationally leading brands such as Mitsubishi or Omron, and features an imported full-color touchscreen HMI. The entire filling process is essentially operated with a single button, a capability unmatched by other domestic competitors.
Compatible liquids: various shampoos, seasonings, oils, agrochemicals, and other liquid chemicals.

Features:
1. A unique, multi‑style filling head and back‑suction system specifically designed to prevent dripping, ensuring that both the production environment and the finished packaged products remain free from liquid contamination.
2. This machine is equipped with a full-color, PLC‑controlled touch-screen HMI, ensuring that capacity adjustments are simple, fast, and precise—something no other type of tank filler can match.
3. The filling bottle spacing and bottle height are easily adjustable.
4. The filling nozzle can be configured in either a slanted‑jet or a straight‑jet design, depending on the viscosity of the product being filled. The slanted‑jet type is suitable for foaming liquids, while the insertion‑type nozzle positioning accommodates products with varying fill heights.
5. A stainless steel flat conveyor belt driven by a planetary cone‑disc continuously variable drive, flexibly coordinating the synchronization of multiple process steps.
6. Photoelectric tracking and programmatic automatic control, utilizing world‑renowned programmable controllers such as those from Omron, ensure greater flexibility in the control program.
7. All major pneumatic and electrical components are sourced from imported parts, ensuring system stability and superior quality.
8. The liquid supply can be implemented either via a high-level tank or by pump‑pressurized delivery; the latter significantly enhances production capacity.
9. It can be equipped with a high-efficiency magnetic induction sealing unit, significantly elevating the product’s premium image. The transistor‑based sealing system, featuring a unique induction plate and an advanced cooling system, ensures safe, efficient operation and excellent sealing performance.
10. This equipment can be used in conjunction with fully automatic capping machines (turntable type), fully automatic bottle arranging machines, and other devices.